Installing torsion axles on your trailer can be a straightforward process, especially when compared to other axle types. Follow these simple steps to ensure a smooth and hassle-free installation:
Step 1: Gather Necessary Tools and Materials
Before you begin, make sure you have the following tools and materials:
- Torsion axle(s)
- Mounting brackets (if not pre-installed)
- Wrenches and sockets
- Torque wrench
- Jack and jack stands
- Measuring tape
- Drill and drill bits (if required)
- Safety gear (gloves, safety glasses)
Step 2: Prepare the Trailer
- Elevate the Trailer: Use a jack to lift the trailer and securely place it on jack stands. Ensure the trailer is stable and level before proceeding.
- Remove the Old Axle (if applicable): If you’re replacing an existing axle, remove it by loosening and removing the bolts or U-bolts that secure it to the trailer frame. Carefully lower the old axle and set it aside.
Step 3: Position the Torsion Axle
- Align the Axle: Position the torsion axle under the trailer frame. Make sure it is centered and aligned with the trailer’s centerline.
- Measure and Mark: Measure the distance from the center of the axle to the mounting points on the trailer frame. Mark the positions where the mounting brackets will be attached.
Step 4: Attach the Mounting Brackets
- Install the Brackets: If the torsion axle does not come with pre-installed mounting brackets, attach them to the axle using the provided hardware. Ensure the brackets are securely fastened.
- Drill Holes (if required): If the trailer frame does not have pre-drilled holes for the mounting brackets, use a drill to create holes at the marked positions.
Step 5: Secure the Torsion Axle
- Bolt the Axle to the Frame: Lift the torsion axle into place and align the mounting brackets with the drilled holes or existing mounting points on the trailer frame. Insert the bolts or U-bolts through the brackets and secure them with nuts. Tighten the nuts using a wrench or socket.
- Torque the Bolts: Use a torque wrench to tighten the bolts to the manufacturer’s specified torque settings. This ensures that the axle is securely attached and prevents loosening over time.
Step 6: Final Adjustments and Inspection
- Check Alignment: Verify that the torsion axle is properly aligned with the trailer’s centerline. Make any necessary adjustments to ensure accurate positioning.
- Inspect the Installation: Double-check all bolts and connections to ensure they are tight and secure. Inspect the torsion axle for any signs of damage or misalignment.
- Lower the Trailer: Carefully lower the trailer off the jack stands using the jack.
Step 7: Test the Installation
- Perform a Test Drive: Take the trailer for a test drive to ensure that the torsion axle is functioning correctly. Pay attention to ride quality, handling, and any unusual noises or vibrations.
- Recheck Torque Settings: After the test drive, recheck the torque settings on the bolts to ensure they remain secure.
Benefits of Torsion Axles
Compared to other axle types, torsion axles offer several advantages that make installation easier:
- Fewer Components: Torsion axles have fewer components, reducing the complexity of the installation process.
- Integrated Suspension: The suspension system is integrated within the axle, eliminating the need for separate suspension components.
- No Alignment Required: Torsion axles maintain their alignment without the need for frequent adjustments, simplifying maintenance.
By following these steps, you can install torsion axles with ease and enjoy the benefits of a smoother, more stable ride.
Explore the full range of torsion axles at Canadian Axle Inc. Our full inventory is now available, and we ship across Canada and the USA!
3790 Davidson Rd, Inverary, ON K0H 1X0 Local: 613-653-7839 Toll-Free: 1 833-653-7839 Fax: 613-353-7660